壓電式微小顆粒高速送料系列設(shè)備
Suwenzhinengjixie “壓電式微小顆粒高速送料系列設(shè)備”是自動(dòng)加工與裝配企業(yè)常用的物料定向、整列、輸送設(shè)備,是自動(dòng)化生產(chǎn)線(xiàn)上不可或缺的重要部分,在機(jī)械、電子、醫(yī)藥、食品、五金、陶瓷等生產(chǎn)領(lǐng)域有著廣泛應(yīng)用。壓電振動(dòng)送料器是振動(dòng)送料器的一種新型式,比傳統(tǒng)電磁式振動(dòng)送料器耗能低(僅為1/10以下)、噪音小、平穩(wěn)性好、無(wú)電磁干擾,在輸送輕薄微小零部件或要求環(huán)境清潔的方面有著傳統(tǒng)送料器不可替代的優(yōu)勢(shì),具有逐步取代電磁式振動(dòng)送料器的趨勢(shì),是國(guó)內(nèi)自動(dòng)化生產(chǎn)線(xiàn)最具前景的物料輸送設(shè)備之一。
“壓電式微小顆粒高速送料系列設(shè)備”是常州速穩(wěn)智能機(jī)械有限公司研發(fā)的壓電類(lèi)精密驅(qū)動(dòng)器產(chǎn)品之一,該產(chǎn)品是公司研發(fā)團(tuán)隊(duì)對(duì)前期承擔(dān)的國(guó)家863項(xiàng)目研究成果的進(jìn)一步轉(zhuǎn)化和推廣應(yīng)用。該產(chǎn)品已經(jīng)獲得國(guó)家發(fā)明專(zhuān)利(專(zhuān)利號(hào):ZL200610017064.8、ZL202211629725.8、ZL202310739044.5等)及實(shí)用新型專(zhuān)利授權(quán)(專(zhuān)利號(hào):ZL202022946161.3、ZL202023258383.2、ZL202123418604.2 、ZL202221902434.7、ZL202321976587.0等)。目前公司已初步完成系列生產(chǎn),共有11個(gè)型號(hào)供客戶(hù)選擇,后期將逐步推出更多新型產(chǎn)品。
“壓電式微小顆粒高速送料系列設(shè)備”是常州速穩(wěn)智能機(jī)械有限公司研發(fā)的壓電類(lèi)精密驅(qū)動(dòng)器產(chǎn)品之一,該產(chǎn)品是公司研發(fā)團(tuán)隊(duì)對(duì)前期承擔(dān)的國(guó)家863項(xiàng)目研究成果的進(jìn)一步轉(zhuǎn)化和推廣應(yīng)用。該產(chǎn)品已經(jīng)獲得國(guó)家發(fā)明專(zhuān)利(專(zhuān)利號(hào):ZL200610017064.8、ZL202211629725.8、ZL202310739044.5等)及實(shí)用新型專(zhuān)利授權(quán)(專(zhuān)利號(hào):ZL202022946161.3、ZL202023258383.2、ZL202123418604.2 、ZL202221902434.7、ZL202321976587.0等)。目前公司已初步完成系列生產(chǎn),共有11個(gè)型號(hào)供客戶(hù)選擇,后期將逐步推出更多新型產(chǎn)品。
我們開(kāi)發(fā)的壓電式微小顆粒高速輸送整列設(shè)備是相對(duì)于傳統(tǒng)電磁式自動(dòng)送料設(shè)備提出的一種新型自動(dòng)供料產(chǎn)品。傳統(tǒng)電磁式自動(dòng)送料設(shè)備是利用交流線(xiàn)圈產(chǎn)生的電磁力作為產(chǎn)品的驅(qū)動(dòng)源,這種結(jié)構(gòu)注定該產(chǎn)品要面對(duì)振動(dòng)幅度大、性能調(diào)節(jié)繁瑣、送料精度低、相似物料不能分選、輸送平穩(wěn)性差、物料易被磁化等無(wú)法解決的致命缺陷。但這種電磁結(jié)構(gòu)的產(chǎn)品承載能力強(qiáng)、成本較低,因此現(xiàn)在廣泛用來(lái)輸送特征明顯、重量較大、精度要求不高的物料,比如螺絲、螺母、軸承滾子等五金器件。而公司的產(chǎn)品是采用新型壓電陶瓷產(chǎn)生的驅(qū)動(dòng)力作為驅(qū)動(dòng)源,因此該產(chǎn)品與傳統(tǒng)的產(chǎn)品相對(duì)比,具有振動(dòng)幅度小、供料精度高、物料分選精密、穩(wěn)定性好、結(jié)構(gòu)簡(jiǎn)單、無(wú)電磁干擾等顯著優(yōu)點(diǎn)。
我們的產(chǎn)品是一個(gè)創(chuàng)新的、完全擁有自主知識(shí)產(chǎn)權(quán)的新技術(shù)與新裝置,這不僅打破了日本對(duì)該技術(shù)領(lǐng)域的絕對(duì)壟斷,也將解決國(guó)內(nèi)用戶(hù)面臨的產(chǎn)品價(jià)格高、購(gòu)入周期長(zhǎng)的困境。經(jīng)過(guò)長(zhǎng)時(shí)間測(cè)試,公司產(chǎn)品已基本接近國(guó)外同等型號(hào)產(chǎn)品。,在實(shí)際的應(yīng)用中我們的產(chǎn)品也獲得了用戶(hù)的好評(píng)和一致認(rèn)可。我們還將再接再厲不斷優(yōu)化和創(chuàng)新,讓我的產(chǎn)品精益求精,日臻完美!
1.噪音低 The noise is very low
The products we developed have been tested and tested in practice. The noise generated by the products during operation is very low, only 30-40db.
2.輸送平穩(wěn) Smooth transportation
Our series of products, under the premise of ensuring the speed, the material in the process of conveying smooth sliding forward, small jump, no damage to the material.
3.分辨率高 High resolution
The vibration amplitude of the equipment is small and uniform, and the precision, light and thin parts can be accurately sorted and aligned at high speed.
4.能耗低 Low energy consumption
In the case of conveying the same material, the power consumption of the piezoelectric feeder is less than 10% of that of the electromagnetic feeder, which can save more than 90% of the power consumption.
5.速度可調(diào)范圍寬 Wide speed adjustable range
By adjusting the power controller, the material speed can be controlled freely. It is convenient and flexible, with a large controllable range, and can meet a variety of needs.
6.結(jié)構(gòu)簡(jiǎn)單、調(diào)節(jié)方便 Simple structure and convenient adjustment
Under different working requirements, the piezoelectric feeder does not need to readjust its internal structure, but only needs to adjust the working voltage and frequency of the controller.
7.物料免磁化 Magnetization free material
The piezoelectric feeder is driven by piezoelectric elements, so it does not produce or accept magnetic interference, and there is no magnetization problem to the material.