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8/08/2020

壓電式微小顆粒高速送料系列設(shè)備

Suwenzhinengjixie
  “壓電式微小顆粒高速送料系列設(shè)備”是自動(dòng)加工與裝配企業(yè)常用的物料定向、整列、輸送設(shè)備,是自動(dòng)化生產(chǎn)線(xiàn)上不可或缺的重要部分,在機(jī)械、電子、醫(yī)藥、食品、五金、陶瓷等生產(chǎn)領(lǐng)域有著廣泛應(yīng)用。壓電振動(dòng)送料器是振動(dòng)送料器的一種新型式,比傳統(tǒng)電磁式振動(dòng)送料器耗能低(僅為1/10以下)、噪音小、平穩(wěn)性好、無(wú)電磁干擾,在輸送輕薄微小零部件或要求環(huán)境清潔的方面有著傳統(tǒng)送料器不可替代的優(yōu)勢(shì),具有逐步取代電磁式振動(dòng)送料器的趨勢(shì),是國(guó)內(nèi)自動(dòng)化生產(chǎn)線(xiàn)最具前景的物料輸送設(shè)備之一。

  “壓電式微小顆粒高速送料系列設(shè)備”是常州速穩(wěn)智能機(jī)械有限公司研發(fā)的壓電類(lèi)精密驅(qū)動(dòng)器產(chǎn)品之一,該產(chǎn)品是公司研發(fā)團(tuán)隊(duì)對(duì)前期承擔(dān)的國(guó)家863項(xiàng)目研究成果的進(jìn)一步轉(zhuǎn)化和推廣應(yīng)用。該產(chǎn)品已經(jīng)獲得國(guó)家發(fā)明專(zhuān)利(專(zhuān)利號(hào):ZL200610017064.8、ZL202211629725.8、ZL202310739044.5等)及實(shí)用新型專(zhuān)利授權(quán)(專(zhuān)利號(hào):ZL202022946161.3、ZL202023258383.2、ZL202123418604.2 、ZL202221902434.7、ZL202321976587.0等)。目前公司已初步完成系列生產(chǎn),共有11個(gè)型號(hào)供客戶(hù)選擇,后期將逐步推出更多新型產(chǎn)品。
我們開(kāi)發(fā)的壓電式微小顆粒高速輸送整列設(shè)備是相對(duì)于傳統(tǒng)電磁式自動(dòng)送料設(shè)備提出的一種新型自動(dòng)供料產(chǎn)品。傳統(tǒng)電磁式自動(dòng)送料設(shè)備是利用交流線(xiàn)圈產(chǎn)生的電磁力作為產(chǎn)品的驅(qū)動(dòng)源,這種結(jié)構(gòu)注定該產(chǎn)品要面對(duì)振動(dòng)幅度大、性能調(diào)節(jié)繁瑣、送料精度低、相似物料不能分選、輸送平穩(wěn)性差、物料易被磁化等無(wú)法解決的致命缺陷。但這種電磁結(jié)構(gòu)的產(chǎn)品承載能力強(qiáng)、成本較低,因此現(xiàn)在廣泛用來(lái)輸送特征明顯、重量較大、精度要求不高的物料,比如螺絲、螺母、軸承滾子等五金器件。而公司的產(chǎn)品是采用新型壓電陶瓷產(chǎn)生的驅(qū)動(dòng)力作為驅(qū)動(dòng)源,因此該產(chǎn)品與傳統(tǒng)的產(chǎn)品相對(duì)比,具有振動(dòng)幅度小、供料精度高、物料分選精密、穩(wěn)定性好、結(jié)構(gòu)簡(jiǎn)單、無(wú)電磁干擾等顯著優(yōu)點(diǎn)。

我們的產(chǎn)品是一個(gè)創(chuàng)新的、完全擁有自主知識(shí)產(chǎn)權(quán)的新技術(shù)與新裝置,這不僅打破了日本對(duì)該技術(shù)領(lǐng)域的絕對(duì)壟斷,也將解決國(guó)內(nèi)用戶(hù)面臨的產(chǎn)品價(jià)格高、購(gòu)入周期長(zhǎng)的困境。經(jīng)過(guò)長(zhǎng)時(shí)間測(cè)試,公司產(chǎn)品已基本接近國(guó)外同等型號(hào)產(chǎn)品。,在實(shí)際的應(yīng)用中我們的產(chǎn)品也獲得了用戶(hù)的好評(píng)和一致認(rèn)可。我們還將再接再厲不斷優(yōu)化和創(chuàng)新,讓我的產(chǎn)品精益求精,日臻完美!

產(chǎn)品的優(yōu)勢(shì)/PRODUCT ADVANTAGES

  • 1.噪音低 The noise is very low
    我們研發(fā)的產(chǎn)品,經(jīng)過(guò)測(cè)試和實(shí)踐檢驗(yàn),產(chǎn)品在工作時(shí)產(chǎn)生的噪音很低,只有30-40dB。
    The products we developed have been tested and tested in practice. The noise generated by the products during operation is very low, only 30-40db.
  • 2.輸送平穩(wěn) Smooth transportation
    我們的系列產(chǎn)品,在保證速度的前提下,物料在輸送過(guò)程中平穩(wěn)滑動(dòng)前行、跳動(dòng)微小,對(duì)物料無(wú)損傷。
    Our series of products, under the premise of ensuring the speed, the material in the process of conveying smooth sliding forward, small jump, no damage to the material.
  • 3.分辨率高 High resolution
    設(shè)備振動(dòng)幅度微小均勻,對(duì)于精密微小、輕薄零部件能夠以高速度精確分選和定向排列。
    The vibration amplitude of the equipment is small and uniform, and the precision, light and thin parts can be accurately sorted and aligned at high speed.
  • 4.能耗低 Low energy consumption
    在輸送同等物料情況下,壓電送料器功耗是電磁式送料器功耗的10%以下,可節(jié)約90%以上的用電量。
    In the case of conveying the same material, the power consumption of the piezoelectric feeder is less than 10% of that of the electromagnetic feeder, which can save more than 90% of the power consumption.
  • 5.速度可調(diào)范圍寬 Wide speed adjustable range
    通過(guò)調(diào)節(jié)電源控制器,即可實(shí)現(xiàn)物料速度的自由控制。方便靈活,可控范圍較大,能夠滿(mǎn)足多種需求。
    By adjusting the power controller, the material speed can be controlled freely. It is convenient and flexible, with a large controllable range, and can meet a variety of needs.
  • 6.結(jié)構(gòu)簡(jiǎn)單、調(diào)節(jié)方便 Simple structure and convenient adjustment
    在不同工作需求下,壓電送料器不需重新調(diào)整內(nèi)部結(jié)構(gòu),只要調(diào)節(jié)控制器的工作電壓和頻率即可。
    Under different working requirements, the piezoelectric feeder does not need to readjust its internal structure, but only needs to adjust the working voltage and frequency of the controller.
  • 7.物料免磁化 Magnetization free material
    壓電送料器由壓電元件驅(qū)動(dòng),故不產(chǎn)生磁干擾也不接受磁干擾,不存在對(duì)物料的磁化問(wèn)題。
    The piezoelectric feeder is driven by piezoelectric elements, so it does not produce or accept magnetic interference, and there is no magnetization problem to the material.